SELECTION OF APPROPRIATE FLUID DELIVERY TECHNIQUE FOR GRINDING TITANIUM GRADE-1 USING THE ANALYTIC HIERARCHY PROCESS

##plugins.themes.bootstrap3.article.main##

##plugins.themes.bootstrap3.article.sidebar##

Published Dec 21, 2015
Ayan Chaudhury Bijoy Mandal Santanu Das

Abstract

Grinding is commonly used in industry for the finishing or semi-finishing of different mechanical components. In this process, a wheel is rotated at a high speed. The wheel is made of abrasive particles known as grits. During grinding, high grinding zone temperature is experienced leading to several grinding defects. To control these thermal defects grinding fluid is usually employed mainly to cool and lubricate the grinding region. However, most of the applied grinding fluid cannot reach the grinding zone as it is deflected by the stiff air layer formed around the wheel periphery. Several attempts have been made in the past to overcome this problem in order to guarantee better fluid delivery. In this paper, two newly developed methods, a pneumatic barrier and a compound nozzle are considered to serve this purpose. Grinding experiments are conducted on titanium grade-1 specimens under four environmental conditions, which include dry, flood cooling, flood cooling with pneumatic barrier set up and cooling using a compound nozzle. Under each environment, 10 grinding passes are undertaken using 10, 20 and 30 mm infeed. Data obtained are used to optimize the grinding performance by employing the Analytic Hierarchy Process (AHP). The AHP results show compound nozzle fluid delivery at 20 mm infeed to be the appropriate condition for grinding titanium grade-1 within this experimental domain. This condition is supposed to deliver grinding fluid deep into the grinding zone thereby controlling grinding temperature effectively and may be recommended to the industry. 

How to Cite

Chaudhury, A., Mandal, B., & Das, S. (2015). SELECTION OF APPROPRIATE FLUID DELIVERY TECHNIQUE FOR GRINDING TITANIUM GRADE-1 USING THE ANALYTIC HIERARCHY PROCESS. International Journal of the Analytic Hierarchy Process, 7(3). https://doi.org/10.13033/ijahp.v7i3.356

Downloads

Download data is not yet available.
Abstract 2615 | PDF Downloads 206

##plugins.themes.bootstrap3.article.details##

Keywords

grinding, grinding fluid, fluid delivery technique, pneumatic barrier, surface roughness, grinding forces, flood cooling nozzle, compound nozzle, analytic hierarchy process, AHP, grinding titanium grade-1, optimization

References
Biswas, D., Sarkar, A., Mandal, B. & Das, S. (2012). Exploring grindability of titanium grade 1 using silicon carbide wheel. Reason- A Technical Magazine, 11, 39-46.

Brinksmeier, E., Heinzel, C. & Wittmann, M. (1999). Friction, cooling and lubrication in grinding. Annals of the CIRP, 48(2), 581-598. doi:10.1016/S0007-8506(07)63236-3

Ebbrell, S., Woolley, N.H., Tridimas, Y.D., Allanson, D.R. & Rowe, W.B. (2000). The effect of cutting fluid application methods on the grinding process. International Journal of Machine Tools and Manufacture, 40, 209–223. doi:10.1016/S0890-6955(99)00060-7

Engineer, F., Guo, C. & Malkin, S. (1992). Experimental measurement of fluid flow through the grinding zone. Transactions of the ASME, Journal of Engineering for Industry, 114, 61-66. doi:10.1115/1.2899759

Huang, H.Z., Li, Y.H. & Xue, L.H. (2005). A comprehensive evaluation model for assessments of grinding machining quality. Key Engineering Materials, 291-292, 157-162. doi: 10.4028/www.scientific.net/KEM.291-292.157

Inasaki, I. (1998). Fluid film in the grinding arc of contact. Meeting of the CIRP, Paris, 27, 31-35.

Irani, R.A., Bauer, R.J. & Warkentin, A. (2005). A review of cutting fluid application in the grinding process. International Journal of Machine Tools and Manufacture, 45, 1696-1705. doi: 10.1016/j.ijmachtools.2005.03.006

Mandal, B., Das, G.C., Das, S. & Banerjee, S. (2014). Improving grinding fluid delivery using pneumatic barrier and compound nozzle. Production Engineering Research and Development, 8, 187–193.

Mandal, B., Majumder, S., Das, S. & Banerjee, S. (2011a). Formation of a significantly less stiff air-layer around a grinding wheel pasted with rexine leather. International Journal of Precision Technology, 2(1), 12-20.

Mandal, B., Singh, R., Das, S. & Banerjee, S. (2011b). Improving grinding performance by controlling air flow around a grinding wheel. International Journal of Machine Tools and Manufacture, 51, 670-676.

Mandal, B., Singh, R., Das, S. & Banerjee, S. (2012). Development of a grinding fluid delivery technique and its performance evaluation. Materials and Manufacturing Processes, 27, 4, 436-442.

Mandal, B., Biswas, D., Sarkar, A., Das, S. & Banerjee, S. (2013). Improving grindability of titanium Gr.1 using a pneumatic barrier. Reason- A Technical Journal, 12, 37-45.

Morgan, M.N., Jackson, A.R., Wu, H., Baines-Jones, V., Batako, A. & Rowe, W.B. (2008). Optimisation of fluid application in grinding. CIRP Annals– Manufacturing Technology, 57, 363-366. doi: 10.1016/j.cirp.2008.03.090

Palhade, R.D., Tungikar, V.B. & Dhole, G.M. (2009). Application of different environments in grinding of titanium alloys (Ti-6Al-4V): investigations on precision brazed type monolayered cubic boron nitride (CBN) grinding wheel. Journal of the Institution of Engineers (India)– Production Engineering Division, 90, 9-13.

Parthasarathy, A. & Malkin, S. (2010). Effect of fluid application conditions on grinding behaviour. Proceedings of the Institute of Mechanical Engineering, Part B: Journal of Engineering Manufacture, 224, 225-235. doi: 10.1243/09544054JEM1526

Rowe, W.B. (2009). Principles of modern grinding technology. 1st Ed., U.K.: Elsevier.

Sabiruddin, K., Bhattacharya, S. & Das, S. (2013). Selection of appropriate process parameters for gas metal arc welding of medium. International Journal of Analytic Hierarchy Process, 5(2), 252-267. doi: 10.13033/ijahp.v5i2.184

Saaty, T.L. (1977). A scaling method for priorities in hierarchical structures. Journal of Mathematical Psychology, 15(3), 234-281. doi: 10.1016/0022-2496(77)90033-5

Saaty, T.L. (1980). Analytic Hierarchy Process. New York: McGraw-Hill.

Shi, X., Liu, G., Wang, Q. & Kang, R. (2008). Study on a grinding quality assessing method based on fuzzy decision combined with Analytic Hierarchy Process (AHP). Key Engineering Materials, 359-360, 543-547.

Sun, J., Ge, P. & Liu, Z. (2001). Two-grade fuzzy synthetic decision-making system with use of an analytic hierarchy process for performance evaluation of grinding fluids. Tribology International, 34(10), 683–688. doi: 10.1016/S0301-679X(00)00152-3

Teicher, U., Ghosh, A., Chattopadhyay, A.B. & Kunanz, K. (2006). On the grindability of titanium alloy by brazed type monolayered superabrasive grinding wheels. International Journal of Machine Tools and Manufacture, 46, 620-622. doi: 10.1016/j.ijmachtools.2005.07.012

Turley, D.M. (1985). Factor affecting surface finish when grinding titanium and a titanium alloy (Ti-6Al-4V). Wear, 104, 323–335. doi:10.1016/0043-1648(85)90040-7

Vargas, L.G. (1990). An overview of the analytic hierarchy process & its applications. European Journal of Operations Research, 48, 72–80.

Wang, M., Yu, A.B. & Zang, Y. (2006). Grindability evaluation of advanced ceramics with AHP approach. Key Engineering Materials, 304-305, 222-226.

Wu, H., Lin, B., Cai, R. & Morgan, M.N. (2007). Measurement of the air boundary layer on the periphery of a rotating grinding wheel using LDA. Journal of Physics: Conference Series, 76(1), Paper No. 012059. doi: 10.1088/1742-6596/76/1/012059

Xu, X., Yu, Y. & Huang, H. (2003). Mechanisms of abrasive wear in the grinding of titanium (TC4) and nickel (K417) alloys. Wear, 255, 1421-1426. doi:10.1016/S0043-1648(03)00163-7
Section
Articles